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TN-MSP180SRF-RPM
TN
The powder magnetron sputtering coating machine is a cutting-edge piece of equipment designed for the precise application of thermal barrier coatings (TBCs) using a powder-based sputtering process. This advanced technology is particularly beneficial for protecting components from high temperatures, making it ideal for use in aerospace and automotive engines, as well as in the energy storage and conversion industries.
With its innovative design and high-quality construction, this powder magnetron sputtering coating machine offers exceptional performance and reliability. It is equipped with state-of-the-art features that ensure precise control over the coating process, resulting in uniform and consistent coatings that meet the highest industry standards.
The machine's powder-based sputtering technology allows for the deposition of TBCs with superior thermal insulation properties, making it an essential tool for applications where temperature resistance is critical. Whether you are looking to enhance the performance of engine components or improve the efficiency of energy storage systems, this machine is the perfect solution for achieving superior coating results.
In addition to its advanced capabilities, the powder magnetron sputtering coating machine is also user-friendly and easy to operate, making it suitable for a wide range of industries and applications. Its intuitive interface and customizable settings make it easy to adjust the coating parameters to meet specific requirements, ensuring optimal performance and efficiency.
Overall, the powder magnetron sputtering coating machine is a top-of-the-line solution for applying thermal barrier coatings in a variety of industries. Its advanced features, reliable performance, and user-friendly design make it a valuable asset for any organization looking to enhance the durability and performance of their components in high-temperature environments.
Product name | Rotating powder magnetron sputtering coater |
Product Model | TN-MSP180SRF-RPM |
Characteristic | The powder material can be coated on the surface: magnetron sputtering is used. When sputtering, the powder material rolls in the cavity to achieve uniform coating on the powder surface; Can vacuum, through the atmosphere |
Basic parameter | Power supply :AC220V 50HZ Power :<1500W |
Radio frequency power supply | Input power :220V 3A Output power :0-300W Output frequency: 13.56HZ Cooling mode: The cooling mode inside the equipment is air cooling Size :444(L)*410(W)*128(H) |
Magnetic control target gun | 2-inch magnetron sputtering head (with water-cooled interlayer), connected to vacuum chamber with quick splice; Target size requirements :φ50*(≦3mm)mm thick; The 2-inch magnetron sputtering head can withstand the maximum RF power :300w; The 2-inch magnetron sputtering head can withstand the maximum DC power :500W; |
Target material | Suitable for sputtering gold, silver, aluminum, copper and other metals, less damage to the substrate and substrate temperature rise A copper target, φ2 "*3mm, is standard Target size requirement :φ2 "X(≦3mm)mm thickness |
Sputtering chamber | The sputtering chamber is a special-shaped furnace tube made of quartz glass, size: (diameter 100+ 150+ 100) ×800 (mm); The chamber can be rotated, the speed is adjustable from 1-10rpm, the speed is adjusted by the governor on the front panel, and the display screen shows the speed The two ends of the cavity are sealed by a quick connection between the magnetic fluid flanges and the stainless steel sealing flanges, and a support frame is installed at both ends of the flanges to support the magnetic fluid flanges. Remove the magnetic fluid flanges at both ends and tilt the furnace body (controlled by the knob on the front panel) to quickly discharge the material. A φ6.35 sleeve joint is installed on the left flange as the air inlet, a stainless steel needle valve controls the air inlet and a mechanical pressure gauge with a measuring range of -0.1-0.15MPa is used to observe the pressure inside the furnace; A φ19mm through-hole is used to pass the sputtering target head into the interior of the cavity A φ8m pagoda nozzle connector on the right flange is used as an air outlet, a stainless steel needle valve controls the air outlet, a KF25 connector is connected to the vacuum system, a KF16 interface is used as a backup interface, and a digital display vacuum gauge can be installed optionally. The right flange is installed with a quartz baffle in the cavity, and four stainless steel baffle bars are installed on the baffle to stir the dispersed material so that it can be fully sputtered. A guard is installed on the top of the cavity to shield the plasma, and there is a quartz observation port with a length and width of 240m at the top of the guard, which can observe the sputtering of materials. |
Heating system | The rotating quartz sputtering cavity is coated with a heating device, which can realize the heating of the rotating quartz sputtering cavity. The heating system realizes programmed temperature control through PID temperature control instrument. The maximum heating temperature allowed by chamber air tightness is 200℃. However, the temperature of the heating system can be set without this limitation, and the damage to the parts caused by operation at more than 200 ° C is not borne by the manufacturer. Temperature control accuracy :±1°C |
Vacuum system | Oil-free scroll vacuum pump; Model :CY-GWSP600, parameters are as follows: Exhaust speed :8.71/s; 31.3m3 /h Limit vacuum :1Pa Noise value: 36 LDB (A) Leakage rate (exhaust port and gas ballast valve closed):1*10-8Pa· m3 /s Maximum inlet/exhaust pressure :0.1/0.13MPa Operating temperature :5~40C Cooling method: air cooling Inlet/exhaust port size: KF40/KF16 Single-phase motor: Power 0.75kW; Voltage: ~ 115V(50Hz/60Hz); 200 ~ 230V50Hz/60Hz), two voltage options; Speed: 1425(50Hz), 1725(60Hz) rpm; Joint form: National standard, North America, Europe, UK/Ireland, India Three-phase motor: Power: 0.75kW; Voltage: 200 ~ 230 and 380 ~ 415(50Hz); Or 200 ~ 230 and 460(60Hz)V Speed :1425(50Hz), 1725(60Hz) rpm |
Water cooling equipment | Model :KJ-5000 Working current :1.4-2.1A Cooling capacity :2361Btu/h Size: 55X28X43cm(L X W X H) Tank capacity :6L Water flow rate :16L/min |
Overall dimensions of equipment | 1500mm(L)*1000mm(W)*1500mm(H) size when the shield is opened |
Weight | About 100kg |
Warranty period | 1 year (excluding wear parts such as sealing rings) |
Matters needing attention | The air pressure in the chamber shall not be higher than 0.02MPa (relative pressure) Due to the high pressure inside the cylinder, when the gas is passed into the quartz tube, the cylinder must be installed with a pressure reducing valve. In order to ensure safety, it is recommended to use a pressure lower than 0.02MPa. It is recommended to purchase a pressure reducing valve in our company. For sample heating experiments, it is not recommended to close the exhaust valve and intake valve at the flange end of the furnace tube. If it is necessary to close the air valve to heat the sample, it is necessary to always pay attention to the indicator of the pressure gauge. If the pressure indicator is greater than 0.02MPa, the air relief valve must be opened immediately to prevent accidents (such as furnace tube rupture, flanges flying out, etc.). We do not recommend customers to use flammable and explosive and toxic gases, if the customer process reasons do need to use flammable and explosive and toxic gases, please do their own relevant protection and explosion-proof measures. The company is not responsible for any problems caused by the use of flammable, explosive and toxic gases. |
The powder magnetron sputtering coating machine is a cutting-edge piece of equipment designed for the precise application of thermal barrier coatings (TBCs) using a powder-based sputtering process. This advanced technology is particularly beneficial for protecting components from high temperatures, making it ideal for use in aerospace and automotive engines, as well as in the energy storage and conversion industries.
With its innovative design and high-quality construction, this powder magnetron sputtering coating machine offers exceptional performance and reliability. It is equipped with state-of-the-art features that ensure precise control over the coating process, resulting in uniform and consistent coatings that meet the highest industry standards.
The machine's powder-based sputtering technology allows for the deposition of TBCs with superior thermal insulation properties, making it an essential tool for applications where temperature resistance is critical. Whether you are looking to enhance the performance of engine components or improve the efficiency of energy storage systems, this machine is the perfect solution for achieving superior coating results.
In addition to its advanced capabilities, the powder magnetron sputtering coating machine is also user-friendly and easy to operate, making it suitable for a wide range of industries and applications. Its intuitive interface and customizable settings make it easy to adjust the coating parameters to meet specific requirements, ensuring optimal performance and efficiency.
Overall, the powder magnetron sputtering coating machine is a top-of-the-line solution for applying thermal barrier coatings in a variety of industries. Its advanced features, reliable performance, and user-friendly design make it a valuable asset for any organization looking to enhance the durability and performance of their components in high-temperature environments.
Product name | Rotating powder magnetron sputtering coater |
Product Model | TN-MSP180SRF-RPM |
Characteristic | The powder material can be coated on the surface: magnetron sputtering is used. When sputtering, the powder material rolls in the cavity to achieve uniform coating on the powder surface; Can vacuum, through the atmosphere |
Basic parameter | Power supply :AC220V 50HZ Power :<1500W |
Radio frequency power supply | Input power :220V 3A Output power :0-300W Output frequency: 13.56HZ Cooling mode: The cooling mode inside the equipment is air cooling Size :444(L)*410(W)*128(H) |
Magnetic control target gun | 2-inch magnetron sputtering head (with water-cooled interlayer), connected to vacuum chamber with quick splice; Target size requirements :φ50*(≦3mm)mm thick; The 2-inch magnetron sputtering head can withstand the maximum RF power :300w; The 2-inch magnetron sputtering head can withstand the maximum DC power :500W; |
Target material | Suitable for sputtering gold, silver, aluminum, copper and other metals, less damage to the substrate and substrate temperature rise A copper target, φ2 "*3mm, is standard Target size requirement :φ2 "X(≦3mm)mm thickness |
Sputtering chamber | The sputtering chamber is a special-shaped furnace tube made of quartz glass, size: (diameter 100+ 150+ 100) ×800 (mm); The chamber can be rotated, the speed is adjustable from 1-10rpm, the speed is adjusted by the governor on the front panel, and the display screen shows the speed The two ends of the cavity are sealed by a quick connection between the magnetic fluid flanges and the stainless steel sealing flanges, and a support frame is installed at both ends of the flanges to support the magnetic fluid flanges. Remove the magnetic fluid flanges at both ends and tilt the furnace body (controlled by the knob on the front panel) to quickly discharge the material. A φ6.35 sleeve joint is installed on the left flange as the air inlet, a stainless steel needle valve controls the air inlet and a mechanical pressure gauge with a measuring range of -0.1-0.15MPa is used to observe the pressure inside the furnace; A φ19mm through-hole is used to pass the sputtering target head into the interior of the cavity A φ8m pagoda nozzle connector on the right flange is used as an air outlet, a stainless steel needle valve controls the air outlet, a KF25 connector is connected to the vacuum system, a KF16 interface is used as a backup interface, and a digital display vacuum gauge can be installed optionally. The right flange is installed with a quartz baffle in the cavity, and four stainless steel baffle bars are installed on the baffle to stir the dispersed material so that it can be fully sputtered. A guard is installed on the top of the cavity to shield the plasma, and there is a quartz observation port with a length and width of 240m at the top of the guard, which can observe the sputtering of materials. |
Heating system | The rotating quartz sputtering cavity is coated with a heating device, which can realize the heating of the rotating quartz sputtering cavity. The heating system realizes programmed temperature control through PID temperature control instrument. The maximum heating temperature allowed by chamber air tightness is 200℃. However, the temperature of the heating system can be set without this limitation, and the damage to the parts caused by operation at more than 200 ° C is not borne by the manufacturer. Temperature control accuracy :±1°C |
Vacuum system | Oil-free scroll vacuum pump; Model :CY-GWSP600, parameters are as follows: Exhaust speed :8.71/s; 31.3m3 /h Limit vacuum :1Pa Noise value: 36 LDB (A) Leakage rate (exhaust port and gas ballast valve closed):1*10-8Pa· m3 /s Maximum inlet/exhaust pressure :0.1/0.13MPa Operating temperature :5~40C Cooling method: air cooling Inlet/exhaust port size: KF40/KF16 Single-phase motor: Power 0.75kW; Voltage: ~ 115V(50Hz/60Hz); 200 ~ 230V50Hz/60Hz), two voltage options; Speed: 1425(50Hz), 1725(60Hz) rpm; Joint form: National standard, North America, Europe, UK/Ireland, India Three-phase motor: Power: 0.75kW; Voltage: 200 ~ 230 and 380 ~ 415(50Hz); Or 200 ~ 230 and 460(60Hz)V Speed :1425(50Hz), 1725(60Hz) rpm |
Water cooling equipment | Model :KJ-5000 Working current :1.4-2.1A Cooling capacity :2361Btu/h Size: 55X28X43cm(L X W X H) Tank capacity :6L Water flow rate :16L/min |
Overall dimensions of equipment | 1500mm(L)*1000mm(W)*1500mm(H) size when the shield is opened |
Weight | About 100kg |
Warranty period | 1 year (excluding wear parts such as sealing rings) |
Matters needing attention | The air pressure in the chamber shall not be higher than 0.02MPa (relative pressure) Due to the high pressure inside the cylinder, when the gas is passed into the quartz tube, the cylinder must be installed with a pressure reducing valve. In order to ensure safety, it is recommended to use a pressure lower than 0.02MPa. It is recommended to purchase a pressure reducing valve in our company. For sample heating experiments, it is not recommended to close the exhaust valve and intake valve at the flange end of the furnace tube. If it is necessary to close the air valve to heat the sample, it is necessary to always pay attention to the indicator of the pressure gauge. If the pressure indicator is greater than 0.02MPa, the air relief valve must be opened immediately to prevent accidents (such as furnace tube rupture, flanges flying out, etc.). We do not recommend customers to use flammable and explosive and toxic gases, if the customer process reasons do need to use flammable and explosive and toxic gases, please do their own relevant protection and explosion-proof measures. The company is not responsible for any problems caused by the use of flammable, explosive and toxic gases. |
